FINALLY -- new cargo van / horse hauler

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susanne

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At last, after hauling our minis in our ancient Windstar until it went to that great garage in the sky, we just purchased a lightly used, low mileage '05 Chevy Express 2500. This thing is HUMONGOUS, yet most of the length is between the two axles, unlike some of the extended vans that hang way out over the back. It's in such mint condition that my brothers will have a cow knowing that we bought it as a horse hauler (evil grin). The passengers have all comforts (AM/FM radio for NPR, lots of cup holders for lots of coffee -- yay!), and it has great air conditioning to keep both humans and equines nice and cool.

It has a heavy duty safety cage (with door) and full floor matting, although we will lay down additional stall mats, as the existing one is not intended to withstand horse hooves or horsey by-products. Sandwiched between the mats will be plywood cut to fit tight in order to keep anyone from stepping into the door well, and a tarp as an extra moisture barrier.

We can easily haul two B minis, and, if necessary, haul all four of them, but we need a) a hinged stall divider for hauling two, and b) a means of dividing off the back end for safely hauling a cart and feed and tack (or additional horses should an emergency arise -- as a fire chief's daughter, I can't help thinking of what we would do in case of fire or other natural disaster).

This van is a true contractor van, with the exposed walls with assorted holes and spaces to securely lock a cart into place...but I still want more of a divider so that nobody steps back onto the cart and to keep horses between the two axles. (Primary entry and exit for horses will be through the side doors.)

We considered buying a second cargo cage, but they are installed permanently, which would make it impossible to use the van for other purposes, such as hauling lumber or camping. We would like this horizontal divider to either swing out of the way or lift out of side channels or somehow allow maximum versatility as well as safety.

I seem to recall that ~Lisa~ of Ruff-N-Tuff converted a cargo or church van into a horse hauler. So Lisa, and any others who have done this, I'd love to hear what you did -- or if anyone else has great ideas, let me hear them! How did (or would) you set up the stall divider(s)? Angled or straight?

All of my ideas are preliminary at this point, so all suggestions are welcome.
 
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Susanne I have a long wheelbase, hi-top Ford Transit which is similar set up, only quite a lot taller and longer.

(Also a 2.5 litre engine, diesel, but Americans seem to like the big engines!! What does it do to the gallon???
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I would be worried about headroom on a normal height roof...or do you have a semi hi?? You did not say.

Anyway, obviously your first concern would be a good ramp, and if you box clever the ramp can double as a partition, if you work it as a slot in, which also means you can put it in once the horse are in place, so no need to swing it back and forth inside.

If you do go for swing partitions it is very easy to make them lift off...I think what I used was called "rising hinges"??....from house doors, anyway, they were heavy enough duty for the job and I could lift the partitions off if I wanted to use the van for something else (actually, as my van is my only vehicle, they were only put in when I used it for horse transport!!) I have only ever used the van for two under 34" animals as I have the dog cages at the back, but the slot in partition would work equally as well half way down, although if you are using it as a partition between horses and a cart I would advise a strengthening bar as well, unless you are going to use a steel grid partition.

Congratulations, BTW, nothing now stands between Mingus and the eternal fame that he knows he deserves!!!!

You HAVE to have " Mingusmobile" on the side.....and flames!!!

Have to have flames!
 
I'm not at all handy so don't really have any suggestions. However, I wanted to say both CONGRATULATIONS and I look forward to pictures when you have it all fitted out!!! I remember how excited I was when I got my horse trailers!!! I know you'll enjoy the upgraded ride and so will your horses
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I did convert a 15 passanger van and it has worked well. I will say not all my horses can safely travel in it but it is not a cargo van if I had my way I would do it with a cargo van and have a welder make me some slant load dividers but I had to make do with what I had. Ours has 3 stalls in the back and wood against the tire hub it is a backwards load so they ride facing the back given the space we had to work with it was easier for me to load them out front ways and I was not able to put in slant dividers.

The ramp is permanant and well it can come off it is attached by a hitch but it is not easy to come off and on. I load up there is a space between the stalls and we back and pivot the horse into the 2 side stalls and the middle one is the biggest stall- we can load that one first and load straight in and turn around.

You can have them put in dividers that can easily pop out in seconds to adjust your stall size

I will post some pics let me see if I can find any. Again having had it for sure I would go wtih slant dividers. The head space is not an issue for me I have had a 38 inch horse back there and the space for the head is not much different then it is with a large horse in a trailer. A flighty horse would not travel well in my particular situation but I think your van could be better then mine if designed right :)

I thought I had some on my computer but I don't the van is getting a new transmission at the moment but if you remind me next week I will get pictures for you when it comes home.
 
Woohoo....congrats Susanne!! Can't wait to see your new "mini van" !!
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I was just talking to Deb about something like that for ourselves, but she nixed it...lol Said she'd rather do the truck/trailer thing....(works for me!
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If you find a trailer builder/welder, I am sure he/she could come up with some safe and usable options for your van.
 
Hi,

I also have an Express van that I am converting. I got a set of fold up RV ramps from Tractor Supply and my brother welded them together (he makes racecars) and made a wide ramp and covered with stall mat coverings. They fold up into the step well on the side when not down. I also have a divider over the wheel humps with hooks that side into the rib holes . .easy to remove if I want open area. I am getting mini stall panels installed by my boyfriend so I can haul 2-3 horses.

I really love how it is turning out. Do not have to haul a trailer and worry about backing. Plus the ride is much more quieter and smoother for the horses. Mine has the ladder rack on top and I am designing a box for hay and such to save space inside.

Good luck with yours !

Sheryl
 
Congratulations! I actually saw the van before it was picked up. Nice van. I have a roll of super heavy duty visqueen that is 10' wide in my shop if you want some for the moisture barrier. This is the stuff they used in the Ship Yards and is way heavier than what you would find in a store. We would just need to drag it out and cut it to the size you need. Just let me know.
 
I hope those of you going this route will post pictures of your "work in progress" and/or your finished product. I've been searching for just the right Miniature Horse horse trailer (I need something very small and very light for my tow vehicle) for awhile. I want something that hauls 2-3 horses (or less, really), not 4-6 or more; which seems to be all that I'm finding. I may end up going this route; it sounds like a great idea to me and I would LOVE to see pictures.
 

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